Minimize ORS Tech 1 and 2

ORS Tech 1 and ORS Tech 2 / MBD (Multimission Bus Demonstration)

MBD is a prototype nanosatellite implementation of JHU/APL (Johns Hopkins University/Applied Physics Laboratory) in Laurel, MD, USA. The overall objective of this demonstration mission is to create a flexible and modular MMN (Multi-Mission Nanosatellite) spacecraft architecture that will allow low-cost execution of critical missions. 1) 2) 3) 4)

As a consequence of the university-level successes with establishing secondary launch opportunities and demonstrating the potential for CubeSats, multiple government organizations, including NASA, NSF (National Science Foundation), NRO (National Reconnaissance Office), the Army Space Missile Defense Command, and the Air Force Space Missile Center, are now engaged in their own CubeSat programs, with varying science and technology objectives. Their focus has shifted from a learning exercise to executing meaningful missions that capitalize on the attractive low cost and comparatively short development schedule (typically 12–18 months) for CubeSats. 5)

JHU/APL has been active for the past several years, promoting novel nanosatellite-class solutions to sponsor mission needs in space weather and space situational awareness, in addition to several nanosatellite subsystem component development efforts. The MMN (Multi-Mission Nanosat) architecture was created after carefully considering the requirements and their implications for a broad set of high-priority missions; the intricate technical details associated with engineering a flexible, scalable platform; and the issue of quality management to ensure successful missions. Moreover, it was developed with the goal that it could become an open, nonproprietary standard broadly used by the developer community.

Among the many enabled applications, JHU/APL has been conceptually exploring the means by which key space weather phenomena could be observed with greater spatial and temporal distribution using nanosatellites. To support this broad endeavor, JHU/APL has developed an initial triple (3U) CubeSat hardware prototype under a pathfinder effort, with two flight units, planned for launch in 2013. 6)

Renaming of the mission: The two MBD nanosatellites, representing a new capability for the military and intelligence and science communities, were renamed to ORS Tech 1 and ORS Tech 2 by the ORS (Operationally Responsive Space) Office of DoD. 7) 8)

 

Spacecraft:

The pathfinder mission is using a standard 3U CubeSat form factor architecture with a size of 10 cm x 10 cm x 34 cm and a mass of ~4.5 kg. The modular design uses a flexible motherboard–daughterboard architecture, in which the individual printed wiring assemblies plug into a backplane. The backplane provides the board-to-board interconnects, eliminating much of the internal bus wiring harness. The deployed spacecraft configuration is shown in Figure 2 with the available payload volume in turquoise. 9)

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Figure 1: Illustration of the MMN architecture in a 3U CubeSat configuration (image credit: JHU/APL)

ADCS (Attitude Determination and Control Subsystem): The ADCS features a 3-axis momentum-biased configuration, utilizing a combination of a single pitch wheel and four torque coils. The attitude knowledge is derived through a combination of sun sensors and a magnetometer.

EPS (Electrical Power Subsystem): In the MMN-3U configuration, a set of four double-sided, deployed solar arrays are oriented such that there is no spacecraft orientation in which energy generation is not possible. Across all sun-orbit beta angles, the system is capable of generating greater than 6 W of orbit average power. To maximize electric power transfer between the solar cell strings and the lower-voltage spacecraft power bus (battery), a peak-power-tracking power converter, developed particularly for nanosatellites, is used. Several DC–DC converters produce regulated bus voltages for use by the spacecraft and payload. A high-capacity lithium ion battery supports mission operations that require as much as 50 W peak power for durations up to 10 min per orbit, including during eclipse. Coupled with the high-peak-power capability, the thermal design can reject the heat, reflecting a detailed analysis of the conductive paths, radiated behaviors, and operational modes that drive thermal rejection performance.

In the MMN-3U design, the spacecraft is cold biased, with thermal coatings used to configure the exact operating temperature range for a specific mission. Make-up heaters are also incorporated to protect critical components, such as the battery.

For the solar panel deployment, engineers had to invent solar-panel release mechanisms that didn't include pyrotechnics, since microsatellites, as secondary or "piggy back" payloads on other launches, aren't permitted to carry explosives. Once deployed, the solar panels themselves have three jobs. Besides supplying power, they act as reflectors for the satellite's antennas, and the magnetic field produced from the internal torque coils are used to align the spacecraft.

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Figure 2: Artist's rendition of the deployed MBD nanosatellite (image credit: JHU/APL, Ref. 6)

C&DH (Command and Data Handling) subsystem: To provide scalable processing capability for the MMN command and data handling subsystem, a radiation-hard Aeroflex 32 bit LEON 3-FT processor is used. This processor is central to a joint development effort serving several APL Earth-orbiting, lunar, and interplanetary missions, extending its application to nanosatellites. The LEON processor-based avionics, with its associated circuitry, is capable of extended operation under extremely stressing radiation, both total ionizing dose and single-event upsets and latchups, and environmental conditions.

Real-Time Operation System & Flight Software: Free, open-source RTEMS (Real-Time Executive for Multiprocessor Systems) was selected for the RTOS (Real-time Operating System) and compatibility with the LEON3-FT processor. An OSAL (Operating System Abstraction Layer) was able to facilitate the development process through compatibility with existing tools, as well as leverage some heritage code previously developed at JHU/APL for the NASA STEREO mission (Ref. 6).

The flight software can execute time-tagged commands uploaded from the ground, as well as complex command sequences, for spacecraft and payload operations. In addition to collecting, processing, and storing all spacecraft state of health, sensor measurements, and payload data, the flight software also formats and interprets data communications on the telemetry and command link, including associated CCSDS (Consultative Committee for Space Data Systems) protocols, command extraction, and 128-bit (with option for 256-bit) AES (Advanced Encryption Standard) data encryption/decryption for all command and control links with the ground.

EMICE (Electromagnetic Interference-Controlled Environment): Many missions require very low interference and noise levels within certain frequency bands. Spacecraft have many potential noise and interference sources, such as DC–DC converters, computer clocks, processor buses, and radios, which can create both narrowband and broadband interference. Including electromagnetic interference control measures in the spacecraft design from the beginning, such as component shielding, interface signal filtering, and other good design practices, is critical to avoiding costly corrective repairs during integration. The MMN structure has been designed as an integrated solution for electromagnetic interference shielding, thermal conduction, and radiation total ionizing dosage mitigation, with separate isolated cavities for bus and payload using five-sided “bathtubs” with labyrinth-seal covers, and filtered connectors for interfaces through the enclosure walls.

Mobile Antenna Ground Station: The MMN command and control approach can close the space-to-ground communications links with a simple, non-steering antenna, obviating the need for complex, high-gain antennas and positioners and enabling mobile operations in potentially disadvantaged conditions. As part of the prototype effort, APL is developing a portable ground terminal for spacecraft command and control and payload operations. The terminal bundles a communications transceiver into a briefcase-sized, fully functional command console capable of task planning, contact scheduling, scripting, and orbit prediction for constellations. The design highly leverages a parallel development effort supporting the NASA RBSP (Radiation Belt Storm Probes) program, APL’s Mission Independent Ground System, and joint product development effort between APL and L3 Communications. The ground software command and control solution has been baselined for all APL missions currently in development.

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Figure 3: A technician at APL prepares the twin MBD nanosatellites for testing (image credit: JHU/APL)

 

Launch: The ORS Tech 1 and ORS Tech 2 nanosatellites were launched on November 20, 2013 (01:15 :00 UTC) from the MARS (Mid-Atlantic Regional Spaceport) on Wallops Island, VA on a Minotaur-1 vehicle of OSC (Orbital Sciences Corporation). The launch was part of the ORS-3 (Operationally Responsive Space-3) enabler launch mission. The primary payload on the ORS-3 mission was STPSat-3. 10) 11) 12)

ORS-3 is ushering in launch and range processes of the future. The ORS-3 mission will demonstrate and validate a new launch vehicle flight safety architecture of the future through the AFSS (Autonomous Flight Safety System) payload, which uses launch vehicle orbital targeting and range safety planning processes to protect public safety from an errant launch vehicle during flight. 13) The outcome of this test is of great interest to the military as well as to NASA. The launch also will be part of the Federal Aviation Administration's (FAA) certification process for the Minotaur rocket. The FAA has licensing authority over American commercial rockets.

Orbit: Near-circular orbit, altitude = 500 km, inclination = 40.5º.

Secondary Payloads: The secondary technology payloads on this flight consist of 26 experiments comprised of free-flying systems and non-separating components (2 experiments). ORS-3 will employ CubeSat wafer adapters, which enable secondary payloads to take advantage of excess lift capacity unavailable to the primary trial. 14) 15)

NASA's LSP (Launch Services Program) ELaNa-4 (Educational Launch of Nanosatellite-4) will launch eight more educational CubeSat missions. The ELaNa-4 CubeSats were originally manifest on the Falcon-9 CRS-2 flight. When NASA received word that the P-PODs on CRS-2 needed to be de-manifested, LSP immediately started looking for other opportunities to launch this complement of CubeSats as soon as possible. 16)

 

Spacecraft

ORS-3 mission sponsor

Spacecraft provider

No of CubeSat Units

ORS-1, ORSES (ORS Enabler Satellite)

ORS (US Army)

Miltec Corporation, Huntsville, AL

3

ORS-2, ORS Tech 1

ORS Office

JHU/APL, Laurel, MD

3

ORS-3, ORS Tech 2

ORS Office

JHU/APL

3

Prometheus-1

SOCOM (Special Operations Command)

LANL (Los Alamos National Laboratory)

1 x 3

Prometheus-2

SOCOM

LANL

1 x 3

Prometheus-3

SOCOM

LANL

1 x 3

Prometheus-4

SOCOM

LANL

1 x 3

SENSE-A

STP (Space Test Program)

SMC/XR

3

SENSE-B

STP

SMC/XR

3

Firefly

NASA/NRO

NSF (National Science Foundation)

3

STARE-B (HORUS)

NRO (National Reconnaissance Office)

Lawrence Livermore National Laboratory

3

Black Knight-1

NASA LSP/STP

US Military Academy, West Point, NY

1

TetherSat

NASA LSP/STP

US Naval Academy, Annapolis, MD

3

NPS-SCAT

NASA LSP/STP

Naval Postgraduate School, Monterey, CA

1

Ho'ponopono

NASA LSP/STP

University of Hawaii, Manoa, HI

3

COPPER

NASA LSP/STP

St Louis University, St. Louis, MO

1

ChargerSat-1

NASA LSP/STP

University of Alabama, Huntsville

1

SPA?1 Trailblazer

NASA LSP/STP

COSMIAC, University of New Mexico

1

Vermont Lunar CubeSat

NASA LSP/STP

Vermont Technical College, Burlington, VT

1

SwampSat

NASA LSP/STP

University of Florida, Gainsville, FL

1

CAPE-2

NASA LSP/STP

University of Louisiana, Lafayette, LA

1

DragonSat-1

NASA LSP/STP

Drexel University, Philadelphia, PA

1

KYSat-2

NASA LSP/STP

Kentucky Space, University of Kentucky

1

PhoneSat-2.4

NASA LSP/STP

NASA/ARC, Moffett Field, CA

1

TJ3Sat (CubeSat)

NASA LSP/STP

Thomas Jefferson High School, Alexandria, VA

1

Table 1: ORS-3 manifested CubeSats & Experiments (Ref. 14)

ORS and CubeStack: 17)

• ORS (Operationally Responsive Space) partnered with NASA/ARC and AFRL to develop & produce the CubeStack

• Multi CubeSat adapter provides “Low Maintenance” tertiary canisterized ride capability

• ORS-3 Mission: Will fly 2 CubeStacks in November 2013. This represents the largest multi-mission launch using a Minotaur I launch vehicle (26 free flyers, 2 experiments).

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Figure 4: Illustration of the CubeStack, (consisting of wafers) configuration (image credit: ORS, Ref. 14)

The CubeStack adapter structure is a design by LoadPath and Moog CSA Engineering. 18)

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Figure 5: Photo of the ORS-3 launch configuration with STPSat-3 on top and the integrated payload stack at the bottom (image credit: AFRL)

 


 

Sensor complement:

Given the inherent packaging challenges of the CubeSat form-factor, MBD employs a highly-integrated design approach to incorporate all the critical subsystems found within a typical large mission satellite, with the requisite functionality to support a wide variety of missions. Several of these elements can and/or will be leveraged for GEOScan. (Note: GEOScan is a sensor suite of hosted EO payloads to be flown on Iridium NEXT).

CTECS (Compact Total Electron Content Sensor):

GPS receiver: An integrated NovAtel OEMV-1G (Original Equipment Manufacturer Version-1st Generation) GPS receiver is utilized onboard to supply periodic measurement of position and velocity data necessary for deriving an ephemeris solution, as well as provide an accurate time reference for calibrating precision clocks and other payload electronics as required. In addition to these functions, for GEOScan, the physically equivalent OEMV-1DF would be considered as a means to conduct radio occultation experiments (Ref. 6).

Note: CTECS was first flown on the PSSCT-2 (PicoSat Solar Cell Testbed-2) mission of The Aerospace Corporation (launch on July 20, 2011 from the Space Shuttle STS-135 mission). 19)

• Hardware consists of NovAtel OEMV-2 receiver, custom designed antenna Low-noise-amplifier (LNA), cables

• Receiver: CTECS tracks the L1, L2, L2C signals.

 


1) Aaron Q. Rogers, Robert A. Summers, “Creating Capable Nanosatellites for Critical Space Missions,” JHU/APL Technical Digest, Volume 29, No 3, 2010, pp. 283-288, URL: http://www.jhuapl.edu/techdigest/TD/td2903/Rogers.pdf

2) Andrew A. Knuth, Philip M. Huang, Aaron Q. Rogers, “Multi Mission Bus Demonstration: A Unique Low-Cost Approach for End-to-End SensorSat Development,” Reinventing Space Conference, Los Angeles, CA, USA, May 7-11, 2012

3) A. G. Darrin, P. M. Huang, A. A. Knuth, M. M. A. Anderson, “The role of SensorSats in Intelligence, Surveillance and Reconnaissance operations,” Proceedings of the 2012 IEEE Aerospace Conference, Big Sky, Montana, USA, March 3-10, 2012

4) Aaron Q. Rogers, Larry J. Paxton, M. Ann Darrin, “Small Satellite Constellations for Measurements of the Near-Earth Space Environment,” Proceedings of the 7th IAA Symposium on Small Satellites for Earth Observation, Berlin, Germany, May 4-7, 2009, paper: IAA-B7-1104

5) Ann G. Darrin, Andrew A. Knuth, Philip M. Huang, Matthew A. Anderson, “The Role of SensorSats in Intelligence, Surveillance and Reconnaissance Operations,” Proceedings of the 2012 IEEE Aerospace Conference, Big Sky, Montana, USA, March 3-10, 2012

6) Lars P. Dyrud, Jonathan T. Fentzke, Gary Bust, Bob Erlandson, Brian Bauer, Aaron Q. Rogers, Warren Wiscombe, Brian Gunter, Shawn Murphy, Kerri Cahoy, Rebecca Bishop, Chad Fish, Om Gupta, “GEOScan: A GEOScience Facility From Space,” Proceedings of the 26th Annual AIAA/USU Conference on Small Satellites, Logan, Utah, USA, August 13-16, 2012, paper: SSC12-IV-9, URL: http://digitalcommons.usu.edu/cgi/viewcontent.cgi?article=1043&context=smallsat

7) Michael Buckley, “Johns Hopkins Applied Physics Lab Launches New Generation of Small Satellites,” JHU/APL, Nov. 19, 2013, URL: http://www.jhuapl.edu/newscenter/pressreleases/2013/131119.asp

8) “Experimental 'Cubesats' Designed for Range of National Security, Science Missions,” Space Daily, Nov. 22, 20013, URL: http://www.spacedaily.com/.../Experimental_Cubesats_Designed_for_
Range_of_National_Security_Science_Missions

9) Philip M. Huang, Andrew A. Knuth, Margaret A. Garrison-Darrin, "Utilizing low-cost 3U single-sensor satellites for intelligence, surveillance, and reconnaissance mission capabilities", Proceedings of SPIE, Vol. 8385, 'Sensors and Systems for Space Applications V, 83850G,' Baltimore, MD, USA, April 23, 2012, doi:10.1117/12.919328

10) “Orbital Successfully Launches Minotaur I Rocket Supporting ORS-3 Mission for the U.S. Air Force,” Orbital, Nov. 19, 2013, URL: http://www.orbital.com/NewsInfo/release.asp?prid=1876

11) Patrick Blau, “Minotaur I successfully launches STPSat-3 & record load of 28 CubeSats,” Spaceflight 101, Nov. 20, 2013, URL: http://www.spaceflight101.com/minotaur-i-ors-3-launch-updates.html

12) Roz Brown, “Ball Aerospace's STPSat-3 to Fly Solar TIM Instrument for NOAA,” BATC, July 19, 2012, URL: http://www.ballaerospace.com/page.jsp?page=30&id=478

13) Michael P. Kleiman, “ORS Office organizing three new programs,” AFMC (Air Force Materiel Command), Aug. 30, 2012, URL: http://www.afmc.af.mil/news/story.asp?id=123316172

14) Peter Wegner, “ORS Program Status,” Reinventing Space Conference, El Segundo, CA, USA, May 7-10, 2012, URL: http://www.responsivespace.com/.../Dr.%20Peter%20Wegner.pdf

15) Joe Maly, “ESPA CubeSat Accommodations and Qualification of 6U Mount (SUM),” 10th Annual CubeSat Developer’s Workshop, Cal Poly State University, San Luis Obispo, CA, USA, April 24-25, 2013, URL: http://www.cubesat.org/images/stories/workshop_media/DevelopersWorkshop2013/Maly_MoogCSA_ESPA-SUM.pdf

16) Garrett Lee Skrobot, Roland Coelho, “ELaNa – Educational Launch of Nanosatellite Providing Routine RideShare Opportunities,” Proceedings of the 26th Annual AIAA/USU Conference on Small Satellites, Logan, Utah, USA, August 13-16, 2012, paper: SSC12-V-5

17) “CubeStack: CubeSat Space Access,” 9th Annual Spring CubeSat Developers’ Workshop, Cal Poly State University, San Luis Obispo, CA, USA, April 18-20, 2012, URL: http://mstl.atl.calpoly.edu/~bklofas/Presentations/DevelopersWorkshop2012/Maly_CubeStack.pdf

18) Joe Maly, “6U Mount for CubeSats on ESPA,” CubeSat 9th Annual Summer Workshop, Logan UT, USA, August 11-12, 2012, URL: http://mstl.atl.calpoly.edu/~bklofas/Presentations/SummerWorkshop2012/Maly_6U_ESPA_Mount.pdf

19) Rebecca Bishop, David Hinkley, Daniel Stoffel, David Ping, Paul Straus, Timothy Burbaker, “First Results From the GPS Compact Total Electron Content Sensor (CTECS) on the PSSCT-2 Nanosat,” Proceedings of the 26th Annual AIAA/USU Conference on Small Satellites, Logan, Utah, USA, August 13-16, 2012, URL of the paper: http://digitalcommons.usu.edu/cgi/viewcontent.cgi?article=1088&context=smallsat URL of the presentation: http://digitalcommons.usu.edu/cgi/viewcontent.cgi?filename=0&article=1088&context=smallsat&type=additional


The information compiled and edited in this article was provided by Herbert J. Kramer from his documentation of: ”Observation of the Earth and Its Environment: Survey of Missions and Sensors” (Springer Verlag) as well as many other sources after the publication of the 4th edition in 2002. - Comments and corrections to this article are always welcome for further updates.